Process Equipment for The Production Of Pharmaceuticals

The pharmaceutical industry is a major game player in the healthcare industry across the globe. It comprises both private and public organisations that work to discover, develop, manufacture, and market the different medicines that hospitals need for their day-to-day functioning. Hence, pharmaceutical companies must ensure that the best practices are maintained while focusing on running the industry as well as making a profit. Most importantly, they must ensure they serve the essential purpose of their very existence- saving lives. Therefore, for this industry to thrive, the producers must focus mainly on top-notch process management solutions. Here is an insight into what this means.

Curbing the Challenges in Pharmaceutical Process Systems

While the pharmaceutical industry aims to stay on top of the ladder and maintain the required medicine production, they still face numerous challenges, especially in the post-COVID period. Here are some of the major challenges they face and how these companies can adopt specific process management solutions to curb them.

Product Quality

Quality is the number one issue that the pharmaceutical industry is facing today. While some companies aim to produce the best product quality and put their best foot forward to achieve the same, a few companies are staining the industry by producing poor-quality products. Hence, there is a need for elevated quality testing to make these products hygienically fit for use and reduce the health risks caused by these poor-quality medicines. 

To ensure that top quality is maintained, the high pressure heat exchangers, gauges, and hygienic pressure sensors have been specifically designed keeping the pharmaceutical industry in mind. They are the ideal machines for this situation as they help measure the pressure of media within the production process. This, in turn, ensures top-notch efficiency and function, which guarantees high-quality results with accurate assessments and analytics.

Identifying Contamination and Traceability

Understandably, hygiene is a major priority in the pharmaceutical industry. As a result, the industry invests in the best process equipment companies to deliver equipment that can perfectly handle hygienic process management solutions. In addition, some certifications also help prove the hygienic standards of the companies, like the 3A, FDA, and CE certifications for example.

To reduce and manage the risk of contamination in these industries, the use of pigging systems has been put in place. It helps keep the batches clean and prevents any contamination between the batches. The pigging system cleans the pipeline effectively using the moving pigs and the product’s pressure-driven flow on the pipeline. They also use mix-proof valves, which help prevent cross-contamination by using an integrated leak chamber that can easily detect seal failure.

Greener Medicines

Greener medicines are one of the European Commission’s four main strategies to elevate the future and make it a better world to live in. While this may seem like a game-changer in the medical industry, it poses a significant challenge for the pharmaceutical industry. To keep up with the much-needed change, the process equipment company and production companies must aim to make their products greener. 

Achieving a greener production line begins with adopting the use of pigging systems. These pigging systems help clean, inspect, and maintain the pipelines without the need to shut down the entire system for hours. The convenient pigging system will also help reduce energy consumption, cleaning agent, and water. Ultimately, it will reduce the waste of raw materials, which will recover up to 95% of production from the pipelines.

Innovation and Efficiency In The Pharma Industry

According to research, multi-purpose technology is fast gaining popularity in the pharmaceutical industry, and it aims at increasing productivity by reducing downtime and waste by eliminating complex steps. These steps include cleaning and the validation process between separate production stages.

The industry can optimise its production line and make it more efficient. This can be made possible using high-pressure heat exchangers and multi-functional and multi-purpose equipment like twin-screw pumps. They work by pumping a wide range of media and conducting CIP cleaning.

The Effects of COVID-19 on The Pharmaceutical Industry

The pharmaceutical industry is the number one industry that experienced significant pressure since the COVID-19 pandemic hit the world. As of today, the industry is slowly recovering and gaining its control back, but the challenges of the pandemic are still weighing heavily on them. Some disruptions include the supply chain, which has considerably affected the manufacturing and production industry. 

These unwanted disruptions resulted from weaknesses in the systems as they do not have the design and the capability to cope with the ill effects of world pandemics. As a result, the industry realised that it needed to have specific processes in place that deal with the preparations of manufacturers and the supply chain to tide over future fluctuations and uncertainties.

The pharmaceutical industry must stay a step ahead of all the possible future challenges. This can be best achieved by using reliable process management equipment. The innovative products will also help keep the industry ahead in the game and effectively tackle any future challenges it faces.